SANTONI ELECTRIC CO. P. LTD

 B-276,C.R. Park,
 New Delhi-110019, India
 Ph:91-11-26272483,26277210
 Fax 91-11-26276478
 E-mail : info@santoni-india.com

Industrial Cleaning,
Air Pollution Control
& Pneumatic Conveying

 
CARTRIDGE FILTER SYSTEMS

               Cartridge Filter Systems, a revolutionary concept, changed the way filter systems performed. The usual limitations to the filtration efficiencies offered by conventional bag filter systems and the related maintenance problems suddenly vanished.

    SANTONI was the first to introduce Cartridge Filter Systems technology into India. While assimilating this state-of-the-art technology special care was given to the Indian conditions and the specific requirements of the industry.

  Some of the benefits offered by SANTONI’s Cartridge Filter Systems are outlined below:

Compared to a conventional bag filter that offers a maximum of 99% efficiency for particle range down to 7 microns, cartridge filter systems can filter up to 99.97% down to 1 micron.  (Now we have cartridges which can filter down to 0.3 microns too).

Cartridge Elements in a cartridge filter system are built out of fine paper filter media arranged in a pleated manner, due to which a very large filter area is accommodated in a very small cylindrical shape. The net effect is that a cartridge filter system occupies much smaller area and space compared to a conventional bag filter system. Typically the space required for a cartridge filter system is about one eighth the volume required by a bag filter system.

The architecture of the cartridge filter system is designed in such a way that servicing or replacement of filters takes just a few minutes and can be carried out by one person, unlike a bag filter system which requires up to several days to open and replace filters.

The cartridge filter systems are offered by SANTONI in two configuration - horizontal and vertical. The "Gravityflo" downward air movement within the filter system allows natural gravity separation of the dust from the air and the downward air pattern pushes the dust down into the collection hopper rather than letting it go towards the filters. This reduces the filter loading considerably.

The dust dislodged by the reverse pulse filter cleaning system is also pushed down. This obviates re-entrainment of the dust into the filters.

The filters are continuously cleaned with reverse air blasts controlled by an electronic sequential controller. The filter system remains continuously operative at its peak efficiency.

The typical life span of the cartridge filters is two to two and half times the bag filters. It makes the cartridge filter systems far more economical too.

 

APPLICATIONS

Cartridge Filter Systems (CFS) have several applications - such as,

Dust collection, pneumatic conveying, central vacuum cleaning systems, etc.

Because of their capability to provide exceptionally high degree of filtration CFSs are of particular use where toxic materials, or materials of high value (e.g. gold dust) are handled.

 In the industries where cleanliness of high order is expected (e.g. clean room applications), CFSs are used in the dust collections and pneumatic conveying applications.

 In the tissue culture, aquaculture, pharmaceutical, chemical, pesticide, premium sugar, decorative laminates, printed circuit boards, diffusion labs, etc. the dust has to be eliminated and only CFSs meet the requirement.

 For powder coating paints - in their manufacturing or painting process - CFSs are very useful. After pulverizing in a mill the powder paint has to be removed and collected pneumatically, at the end of which a CFS can collect all the paint. Similarly, paint can be recovered efficiently in the painting process. A special benefit that CFSs offer is the quick change-over when the colour is to be changed.

 Similarly, in the pesticides industry, toxic materials are pulverized which should be handled only with the help of CFSs, to prevent pollution of environment and exposure of the workers with the toxic materials.

 In the coated paper industry, where high quality paper is manufactured, presence of dust in the environment can be detrimental to the quality of the end product. Collection of dust from the buff rolls (cotton bowls) with cartridge filter systems prevents re-entrainment of the dust into the atmosphere

 In the nut shell it will be worthwhile to say that cartridge filter systems offer greater filtration efficiency, at reduced cost and, therefore, are a better choice where the dust has to be completely removed or recovered.

 SANTONI offers these state-of-the-art filter systems at most economical prices.

 

Model

No. of cartrdiges

Total filter area (sq.mtr.)

Air handling Capacity M3/hr

Dimensions (MM)

2DF1

2

50

1000

1250x500x2700

3DF1

3

75

1500

1250x500x3075

2DF2

4

100

2000

1250x900x2700

3DF2

6

150

3000

1250x900x3075

3DF3

9

225

4500

1250X1350X3075

3DF4

12

300

6000

1250X1800X3075

3DF5

15

375

7500

1250X2250X3075

 Note : The height given above does not include the height of any inlet hopper.

Larger models are also available on specific request.

Please indicate the details of your application(s) with following parameters :

    1. Air handling capacity
    2. Dust loading capacity
    3. Type and fineness of dust
    4. Temperature of the dust/gas
    5. Dust output/disposal requirement
    6. Any space limitations

Cartridge Filter Systems from SANTONI are available in two configurations - horizontal and vertical. In the case of horizontal configuration the filter elements are horizontally placed and are loaded from windows provided in the front of the unit. In case of vertical configuration the filter elements are vertically mounted.

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